Friday, December 14, 2012

Tencel Asia postponed indefinitely: Courtaulds open to a bid (1998)

Asia's growing economic crisis has forced Courtaulds, the chemicals group, to postpone plans for the construction of a £150m fibre plant in the Far East.

Gordon Campbell, chief executive of Courtaulds, said: "We were looking to set up a plant in Indonesia or Korea. But now we would like a bit of time to see what happens over there."  The new plant would have produced Tencel, Courtaulds' new "wonder fibre" and its location was to be announced last autumn. 

Building delays at the group's new £120m Tencel factory in Grimsby meant the construction of the Asian plant had already been put back by several months. Now the downturn in the Far East has lead to it being postponed indefinitely.

Courtaulds said that the economic crisis had already led to a dramatic fall in imports to the area from the West, with orders drying up at some of Courtaulds businesses. Mr Campbell said Asian economies would react to the severe problems at home by dumping their products on the developed world. "They will try to export their way out of trouble," he said.

Thursday, December 13, 2012

Lyocell Problems: From Lenzing Annual Report 1998

This post jumps ahead to the end of the period in review but is interesting in view of the sense of disappointment it communicates.  I'll look out the Courtaulds Annual Reports from this time.

The introduction of Lyocell to the market must be expected to require considerably more time than was originally assumed and will require additional funds. The Board of Management is, however, convinced that this fiber of a high-value technology has great potential for the future, although Lyocell will continue to generate a sometimes considerable burden on the business result in the years to come. 

...research in 1998 focussed on the further development of the Lyocell technology, especially in the transition of a low-fibrillation Lyocell fiber to large-scale technical production and market maturity, as well as on successfully completing the development of a flat  film on NMMO basis (Lyocell films). 

Activities focused on stepping up the market launch of the Lenzing Lyocell fiber. We were able to obtain good results with our product, especially with the Haute
Couture sector, with applications ranging from comfortable leisure - w e a r garments for men to upmarket lingerie collections for women. However, in spite of this success, the forecast sales quantities were not reached. One main reason for this development was primarily the dramatic decline of that textile segment where the Lyocell fiber would have created or enhanced novel surface effects on account of its special properties, such as for example the “soft denim“, “garment wash“ and “peach skin“ effects. In addition, the crisis in Asia caused an important export market like Japan to fall behind, which made it even more difficult to plan production and the accompanying operative situation. 

In November 1998, the Lyocell marketing and sales organization was integrated into the worldwide distribution of Lenzing AG. This created the basis for more effective and efficient marketing efforts.  In 1998, the production of Lyocell fibers at Heiligenkreuz , Austria, was also successfully transformed to use chlorinefree bleached pulp as a new primary material. This is another important step in actively applying Lenzing AG’s pollution-control philosophy. In recognition of its especially environmentally friendly technology, Lenzing Lyocell G.m.b.H. & Co KG was awarded the ecology prize of Austria’s industry. We are proud of this recognition, which is the result of many years of innovative research activities at Lenzing AG. 

In 1998, the EU Commission began to review the Lyocell project at Heiligenkreuz in connection with the subsidies granted. This review is a necessary measure, which is prescribed and required under EU subsidization provisions. In this connection, Lenzing AG is cooperating very closely with all bodies involved. The review is expected to be completed at the end of 1999. 

R&D Expenditure for research and development in the different sectors of Lenzing AG amounted to ATS 157.4  million*), which is a respectable 2.6 % of the sales of Lenzing AG and once more on a very high level that is far above the industry’s average.  The focus was on the production-oriented optimization of the Lyocell technology. A new type of Lyocell fiber with low fibrillation is meant to make further processing along the textile chain easier. The development was s u c c e s sfully completed and is planned for full-scale technical implem e n t a t i o n as of the middle of 1999.

Development work on flat films based on the Lyocell (NMMO) technology has been continued intensively. In December 1998, a cooperation agreement was signed with the Belgian company UCB, which is the market leader for cellophane films. Lenzing and UCB intend to join efforts in further developing this new product and bringing it to market maturity. The fact that this cooperation agreement was signed is a testimony of Lenzing AG’s high level of competence regarding the Lyocell technology. This type of cooperation serves as a pilot example of successful research activities by Lenzing AG, as well as a model for future cooperations and  alliances.

Wednesday, December 12, 2012

Tencel sales fall: UK plant start up delayed (1997)

LONDON (CNI)--The strength of sterling continues to undermine results at Courtaulds which Wednesday reported first half pre-tax profits of £62m ($104m), nearly 5% lower than the same period last year, on sales 6% down at just over £1bn.
Chief executive Gordon Campbell said the currency impact on translating overseas profits cost £6m and an estimated £10m was lost on transactions compared to the same period last year. "This was particularly acute in fibres and chemicals where our major manufacturing facilities are located in sterling and dollar areas," he explained.
Operating profits for the fibres and chemicals division fell 7% to £25m on sales down 12% at £388m. At constant exchange rates profits would have been 4% lower, while sales would have been down 5%
Tencel sales continued to be positive at the retail level, with indications that next year's spring and summer season will be substantially ahead of this year. However, the company admitted that fibre sales were lower than the first half of 1996 due to poor denim demand, a weak Japanese consumer market and excessive ordering last year.
Courtaulds said completion of its new UK production plant has been delayed due to construction difficulties and commissioning will not now start until spring 1998. However, it said this should not impair long term plans for Tencel expansion.
Overall group net borrowings increased from £320m at 31 March to £430m at 30 September, with an accompanying increase in gearing from 46% to 59%.

Glyn Raven quoted on Mobile expansion plans (1994)

Here's a link to a snippet quoting Glyn Raven

Courtaulds to expand 'Tencel' capacity.

Tuesday, December 11, 2012

Lenzing Group: TENCEL® Celebrates 20th Anniversary (2012)

Here's today's release from Lenzing, and the first to acknowledge the Tencel development was made by Courtaulds.  






Lenzing/Mobile, December 11, 2012. TENCEL® has turned 20. The first large production facility for lyocell fibers was put into operation in Mobile/Alabama (USA) in 1992. Today the Lenzing Group manufactures TENCEL® fibers at three sites located in Austria, Great Britain and the USA. Lenzing celebrated this anniversary by holding a commemorative ceremony and a customer symposium.
20 years ago the TENCEL® plant in Mobile was the first large-scale industrial production site in the world for the new lyocell fibers. The factory was originally built by the British company Courtaulds plc., a former Lenzing competitor. Lenzing also took over this facility within the context of the acquisition of the Tencel Group in the year 2004. In recent years it has been technologically upgraded, and annual production capacity was increased to the current level of about 50,000 tons of TENCEL® fibers. Today Lenzing manufactures TENCEL® fibers at three sites: Heiligenkreuz (Austria) with an annual capacity of 60,000 tons, Grimsby (Great Britain), featuring a capacity of approx. 40,000 tons each year, and the Mobile, Alabama plant. A fourth production plant is currently being constructed in Lenzing (Upper Austria). Total annual capacity will amount to 60,000 tons, and the facility will be the first second-generation TENCEL® plant from a technological perspective.
On the occasion of the special commemorative ceremony, Lenzing CEO Peter Untersperger emphasized the tremendous importance of the TENCEL® technology. “TENCEL® has been the biggest technological step forward in the man-made cellulose fiber industry since the invention of viscose fibers about 100 years ago. The development of the fiber over the last 20 years only marks the beginning of a success story which will continue for many decades to come. TENCEL® ideally combines the need for competitive production costs compared to other fibers with the requirement of ensuring sustainable, environmentally compatible production. TENCEL® is a breakthrough technology, and I am proud that the Lenzing Group is by far the world’s number one provider of TENCEL® fibers.“

The beginnings: a competitive race between giants

The initial phase in the development of lyocell fibers (marketed by Lenzing today exclusively under the brand name TENCEL®) was characterized by a bitter rivalry between the Lenzing Group and Courtaulds. Both companies conducted research in competition with each other to become the first of the two firms to launch promising new fibers on the marketplace. At the production start in Mobile in 1992, Courtaulds had a competitive edge, but Lenzing’s first large-scale lyocell factory in Heiligenkreuz (Burgenland) was already in the pipeline*. It was successfully put into operation in 1997. In 2004, Lenzing finally acquired the Tencel Group and all its production sites.

(* N.B. Lenzing Shareholders voted to go ahead with investment at Heiligenkreuz in 1995 when it was clear Courtaulds Mobile Tencel was a commercial success in fashion apparel . Ed.)

Combining forces

The merger of Tencel and Lenzing led to a bundling of their collective strengths. The two-way know-how exchange and the decision to consolidate research and development on TENCEL® fibers at one site finally led to the sought-after breakthrough on the marketplace for the new generation of fibers. The range of applications was expanded, and the TENCEL® business subsequently developed very dynamically, spreading from the USA to Europe and Asia.

Diverse applications

At the present time TENCEL® fibers are used by the textile industry as well as for nonwovens. The production process is particularly environmentally compatible, and is characterized by the nearly complete recovery of the deployed solvent.
Lenzing is continuously developing new applications in cooperation with customers and partners. The optimal moisture management of TENCEL® fibers makes them attractive for use in home textiles such as mattresses, quilts and bed linen as well sportswear and women’s outerwear. TENCEL® is also integrated into sensitive segments such as cosmetics, hygiene, and medicine, for example in wound dressings and baby wipes. In the technical segment, TENCEL® is used, for example, to strengthen plastics or to manufacture electrotechnical components.

For more information please contact:
Angelika Guldt
Head of Corporate Communications
Phone: +43 (0) 7672 701-2713
E-mail: a.guldt@lenzing.com